What sealant to glue headlights with - butyl, tape and silicone

Main types of sealants

Headlight sealant is available in different forms and with different base substances. The technical characteristics depend on the type of composition. To understand which sealant to use to glue headlights, you need to study each one.


Headlight sealant is available in different forms and with different base substances.

Silicone

The silicone type of composition can be used as a sealant for gluing the glass of front and rear headlights. Suitable for working with glass sunroofs and other car parts. The product has a good level of adhesion, resistance to vibration and high temperatures. However, it is not resistant to chemicals.

Used on plastic and metal surfaces.


The product has a good level of adhesion, resistance to vibration and high temperatures.

Polyurethane

The difference from the previous type is exposure to aggressive substances. Resistant to mold, mild acids and alkalis. The liquid consistency is well distributed over the base, creating a barrier against the penetration of external elements into the headlight.

Polyurethane sealant for headlights does not shrink, but does not perform well during vibrations due to poor elasticity. A long service life is ensured, which can reach 25 years.


Resistant to mold, mild acids and alkalis.

Anaerobic

The setting starts when the parts are connected, this simplifies the process of applying the composition. It is resistant to mechanical loads, vibrations, high temperatures, aggressive and chemical substances.


Resistance to mechanical loads, vibrations, and high temperatures is demonstrated.

Heat resistant

Thermal sealants for headlights are produced in two components. Before use, the substances from the tubes are mixed together. The purpose of the compositions is for connecting halogen lamps, where heating reaches +300 degrees. There are species that can withstand up to +400 degrees. Withstands chemicals. The layer dries in 8-12 hours.


Withstands chemicals.

Butyl

Butyl headlight sealant comes in thick strips. They are resistant to chemical elements, aggressive environments, and vibrations. Durability is 7-10 years.

The tape material is distributed over the surface, then the glass is pressed. A plus is the lack of need to wear PPE when working, due to its harmlessness.


They are resistant to chemical elements, aggressive environments, and vibrations.

Sikaflex Construction+

Price: 754 rub. (for one tube)

It's hard to find negative reviews about Sikaflex Construction+ - almost all customers give it 5 stars out of 5! The sealant can be purchased either as a set or as one tube. Used for various purposes: sealing/insulating joints near windows, etc.

When hardened, the sealant does not create foam and has no odor, so you can work with it even with the window closed. Sikaflex Construction+ is made in Switzerland, and as we know, the Swedes are good when it comes to such products!

Pros:

  • good adhesion;
  • snow-white color;
  • quality;
  • has no smell.

Minuses:

  • price:
  • After application, if you don’t clean the spout, it dries out and you can no longer use it.

Criteria for selecting sealant for headlights

The choice of which sealant to use for headlights is made taking into account the color scheme, operating temperature, degree of adhesion, and resistance to vibration. Ease of use is also an important criterion. Often the products set quickly, so you need to have time to spread the liquid composition over the surface in a thin layer.


An important criterion is ease of use.

Bonding level

Headlight adhesive must have a high level of adhesion to the base in order to withstand the loads exerted on the part. When choosing, pay attention to the type of material where the glass will be glued and the working conditions.


Headlight adhesive must have a high level of adhesion to the base in order to withstand the loads exerted on the part.

Anti-vibration properties

The car is constantly moving, so all elements are constantly exposed to varying degrees of vibration. Sealants for headlights are resistant to such loads, but you should pay special attention to the characteristics.


Sealants for headlights are resistant to such loads.

Ease of removal

To get a beautiful result without difficulty, it is required that excess particles can be easily removed from various materials on which they may fall during work.


To get a beautiful result without difficulty, it is required that excess particles can be easily removed from different materials.

Temperature resistance

This parameter is important because high temperatures occur during repair and operation. The level of resistance depends on the substance used in the base of the product.


This parameter is important because high temperatures occur during repair and operation.

Transparency

A transparent composition is required if you are going to repair the headlight locally. If it is installed on a base, then it will be possible to use black or tape types of products.


A transparent composition is required if you are going to repair the headlight locally.

Packaging volume

Packaging volumes vary; to choose the best option, take into account the volume and its cost. Shelf life and average consumption levels are also important.


Packaging volumes vary; to choose the best option, take into account the volume and its cost.

Cost and quality

Professionals say that the optimal choice would be to choose products that fall into the middle and expensive price range. Cheap options perform poorly during operation, missing external factors, or are not transparent enough. As a result, the headlights become dim.


Professionals say that the optimal choice would be to choose products that are in the middle and expensive price range.

Soudal 40 FC

Price: 560 rub. (per file package)

In theory, first they begin to describe all the advantages of the product - sometimes you want to break the rules, but you won’t be able to! And all because Soudal 40 FC simply has no flaws. This sealant has excellent quality, high elasticity and is easy to use.

Soudal 40 FC is sold in two versions: tube and sausage, choose according to your taste. According to drivers, “sausage” is a more convenient option. The sealant has excellent adhesion and remains elastic after polymerization.

Pros:

  • high elasticity;
  • quality;
  • ease of application;
  • result;
  • price.

Minuses:

  • not detected.

Popular headlight sealants

They decide on which sealant to install the headlight glass, taking into account the popularity of the compositions, among other things. There are a huge number of sealants for this purpose on the construction market, but it will be easier for a beginner to choose among the variety of options based on consumer reviews. There are five popular and high-quality products:

  • ABRO WS 904;
  • Dow Corning 7091;
  • DoneDeal DD6870;
  • 3M PU 590;
  • Emfimastic PB.


It will be easier for a beginner to choose among a variety of options based on consumer reviews.

Emfimastic PB

Price: 420 rub.

This brand of glue is produced in France, and it’s worth giving credit to the French! Emfimastic PB glues both homogeneous and dissimilar materials as reliably as possible, ideal for mounting car optics.

The glue does not smell, is harmless to humans, and can be used even indoors with closed windows and vents. For application, the manufacturer recommends using an air gun.

Pros:

  • easy to use;
  • highly effective;
  • weatherproof 3 hours after application;
  • does not foam.

Minuses:

  • not detected.

Instructions for use

In order for the repair to be of high quality, it is necessary to adhere to the rules of work. The gluing technology consists of the following steps:

  • Remains of the old coating are removed;
  • The surface is degreased and applied if a primer solution is included in the package;
  • The liquid product is applied through a special tip or gun. The tape version requires heating and stretching along the base;
  • The headlight is attached to the desired area;
  • The element is compressed until the solidification process is completed.


In order for the repair to be of high quality, it is necessary to adhere to the rules of work.

Types of materials for gluing

To glue the headlight, glue is most often used. The following basic substances are used to glue car headlights:

The second way to glue cracks in car headlights is with butyl tape. According to the manufacturers, it has enough advantages:

Sealed adhesive for repairing car headlights is made in the form of pastes or liquid mass. After that, it is packaged in jars, tubes or other containers. The tubes are equipped with dispensers, which helps to accurately direct the substance to hard-to-reach places.

There are 2 types of sealed glue:

How to Remove Car Headlight Sealant

There are many options for how to remove excess sealant from the surface. The choice is made taking into account the working conditions. The techniques that can be used will be described below.


The choice is made taking into account the working conditions.

Using a hair dryer

Using a hair dryer, the layer heats up and eventually loses its durability. But the use of high temperatures is not allowed when working with a plastic base.


Using a hair dryer, the layer heats up and eventually loses its durability.

Using a knife or screwdriver

Working with sharp tools is simple, but if a layer is removed from parts that are visible and should be without flaws, then it is better not to resort to the method. Otherwise, you may leave scratches on the surface.


Working with sharp tools is simple, but if a layer is removed from parts that are visible and should be without flaws, then it is better not to resort to the method.

Use of solvent

Thinners can be used after heating and scraping work. Or applied in a separate way. Acetone or automotive thinner is suitable for removal. The layer is soaked in the product for 5-15 minutes, after which the sealant is removed.


Thinners can be used after heating and scraping work.

Using a body degreaser

This product does a good job of softening the sealant layer; when the composition has worked, the residue is removed using a rag and non-sharp tools.


This product does a good job of softening the sealant layer.

White spirit, solvent, nefras

These types of thinners can cope with removing the old layer of sealants. Also used as degreasers before new work.


They can cope with removing the old layer of sealing agents.

Using alcohol

The alcohol base is only suitable for working with pre-scraped layers when the joint has already lost its strength. Or alcohol is used to clean the headlights.


The alcohol base is only suitable for working with pre-scraped layers when the joint has already lost its strength.

ANATERM 8K

Price: 28,790 rub. (per 1 kg)

ANATERM 8K adhesive is anaerobic and is intended for locking, fixing and sealing smooth and threaded joints. ANATERM 8K is durable, highly elastic and has low sensitivity to oily surfaces.

The sealant can be used at temperatures from –60°C to +200°C. – that is, it can withstand any temperature changes. The biggest advantage of sealant is its elasticity. Since the sealant is thixotropic, it prevents spontaneous dripping during application.

Pros:

  • accelerated hardening;
  • quality;
  • ease of application;
  • elasticity;
  • durability.

Minuses:

  • not detected.

Mistakes when choosing and using sealants

To get a long-lasting result, a beginner needs to take into account common mistakes in choosing a sealant and its use. The following points are highlighted:

  • Incorrect selection of product in terms of transparency and resistance to high temperatures;
  • Working with an unprepared base;
  • Weak compression force when anaerobic adhesives are used;
  • Applying the product in a layer that is too thick;
  • The sealant is applied to the old layer.


Incorrect selection of product in terms of transparency and resistance to high temperatures.

SantekhMaster Gel

Price: 210 rub.

SantekhMaster Gel is easy to apply, after installation nothing sticks out anywhere (many people worry about this, but don’t!). The main advantages of this anaerobic sealant are the speed of polymerization, ease of subsequent dismantling and ease of use.

This sealant allows you to achieve 100% sealing, it does not collapse under the influence of the environment. The glue dries quickly and turns to polymer in the joints at room temperature. Resistant to vibrations and shocks.

Pros:

  • ease of use;
  • quality;
  • monolithic connection.

Minuses:

  • price;
  • not a very comfortable tube.

Useful tips

When working in a garage where the heating is poor, it is better to warm up the sealant and base. Working with halogen headlights is difficult, so in this case it is better to resort to the services of specialists. The remaining adhesive is removed from the outer surface after the layer has hardened.


When working in a garage where the heating is poor, it is better to warm up the sealant and base.

Headlight glass sealant will help make repairs that are durable and unnoticeable. But when working, you should follow the technology; it is also important to choose the appropriate option, taking into account all the features of the material and operating conditions.

Kim Tec Silicon 101E

Price: 539 rub.

Universal sealant is an elastic, resistant seal when exposed to air moisture. Kim Tec Silicon 101E can be used in many ways, but its main task is to seal and glue.

If you believe the reviews (why lie to customers?) the sealant contains antifungal additives, it is of very high quality, and dries quickly. Silicone sealant forms an even seam, so you don’t have to worry about the appearance of the headlights.

Pros:

  • quality;
  • easy to apply;
  • holds well;
  • different colors;
  • durable.

Minuses:

  • smell;
  • difficult to wash off hands.

Stages of work

To seal the glass you will need:

Alternative ways to glue a car headlight are as follows:

If none of the above methods work for you, or you have not yet purchased sealant, you can temporarily seal the surface with tape. Pre-treat the surface as you would with glue and glue the crack. Scotch tape, depending on the quality of the work and the material itself, can glue a crack for a period of from several days to several months.

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