Any car owner knows that there is a zero-resistance filter to replace the standard engine air filter, which provides an increase in engine power. However, there are many controversial issues due to which the vehicle owner does not dare to carry out such tuning.
Zero resistance filter
Zero resistance filter: what is it?
Air contains many mechanical particles and chemical compounds. First of all, dust that gets into the engine cylinders can damage it. To prevent possible breakdowns, the air must be purified. This requires an air filter that performs mechanical cleaning.
Engine power depends on the amount of air contained in the working mixture. The more air is filtered, the less air enters the engine, and the more power is reduced. Standard paper filters have much greater air resistance because they are made of very dense material. As the filter gets dirty, the pores become clogged, and it generally stops letting anything through, greatly increasing the air resistance.
Its filter component has several layers of cotton fabric impregnated with a special mixture and installed between an aluminum screen. It allows almost unimpeded air flow into the engine. Dirt particles settle on the filter fibers without reducing its throughput. The zero-resistance filter is called that because it practically does not prevent the penetration of air into the intake. Moreover, this property of the “nulevik” does not affect the quality of cleaning. It is for this reason that it is installed on sports cars.
What does resistance have to do with it?
Any obstacle in the path of the air flow slows it down. Accordingly, not the entire volume of air that could be expected without a filter enters the combustion chamber, but part of it. The fuel-air mixture turns out to be leaner; when it burns, less energy is released, that is, engine power decreases. That is why replacing the air filter is included in the maintenance regulations. If the filter is completely removed, as we said above, the service life of the motor will decrease. So you need to monitor its condition and prevent the membranes from clogging.
Sports cars are equipped with zero-resistance air filters. They do not block the air flow, but still clean it, which gives the engine more air volume. From sports garages, this part migrated to garages for regular vehicles. And now some drivers are installing such a filter, hoping to increase power.
It is important to understand one point here: power will increase by 2–3%. Feeling such an increase is akin to the placebo effect; mathematically, of course, it exists, but in practice it is visible only on test benches. But at the same time, drivers can forget about modifying the exhaust system. In sports cars, excess energy is specifically removed. If you have seen flames coming from the exhaust pipes, then you understand what we are talking about. In ordinary transport vehicles, such a system is rare, so when installing a zero gear, an additional thermal load is placed on the motor.
How does it work?
For full operation of the internal combustion engine in any vehicle, a sufficient amount of air is required. For this purpose, the engine takes air masses from the atmosphere. However, the air around us is not famous for its cleanliness, for this reason foreign objects (dirt, dust, fluff...) can get into the internal combustion engine, which can cause great harm. To avoid the above process, an air filter is used, which protects the engine from particles of dust, sand and other objects. Factory filters provide an impenetrable barrier to these types of substances, but at the same time they greatly impede the penetration of air at the inlet. In addition, the standard filter gradually becomes clogged, resulting in less engine power.
The zero filter has pros and cons that are very different from the standard one. Firstly, it does not interfere with air intake, thereby the internal combustion engine “breathes deeply” and works without interruption. This is most noticeable at high speeds, because this is where the most air is required. A standard filter cannot cope with such a task at high speeds due to its characteristics.
However, the main task for an air filter is not throughput, but to create a barrier to protect the internal combustion engine from foreign objects. As a rule, zeros are made of synthetics or cotton, and the layer is made as small as possible.
This ensures minimal resistance to air masses at the entrance to the intake manifold.
What is it for and what maintenance does it require?
First, a little theory, which states that an internal combustion engine during operation consumes a certain amount of air, which is necessary to form a combustible mixture. And this injection system sucks in air from the surrounding atmosphere. Accordingly, dust and dirt contained in the surrounding air are also sucked into the system. And this dirt becomes a serious factor that can damage the piston group, since it falls on the mirror-polished surface and acts as a kind of abrasive, forming many small scratches and even serious scuffs where, ideally, there should be a mirror-like virgin surface...
Pros of a zero resistance filter
So, let's list the main advantages of a zero resistance filter:
- Firstly, this is an increased power factor without reducing the quality of air purification. The filter has a more complex design that guarantees low resistance, but at the same time effective filtration, protecting the piston system from wear and the intake system from clogging.
- Secondly, there is no need to change the filter every 15 thousand km. The cleaning component is easily washed with a special liquid, after which it acquires its original properties.
- Thirdly, the zero-resistance filter produces a characteristic sound typical of racing cars and a few additional “horses”. And at medium and low speeds torque appears.
It is worth noting that in order to obtain a noticeable increase in power characteristics and torque, you should remove the standard air filter housing complete with a filter cartridge and install a cone filter - zero, which is selected in accordance with the mass air flow sensor or on the pipe connected to it. with the diameter of the seat.
What is a catalyst in a car?
A catalytic converter, or catalyst in other words, is one of the parts of the exhaust system designed to significantly reduce harmful vehicle emissions. This list includes substances such as nitrogen oxides, hydrocarbons, and carbon monoxide. This part looks like a pipe with a filter component inside.
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It consists of a metal catalytic converter reservoir, corrugations, complex flange connections and an exhaust manifold necessary for the release of gases. The functioning of the catalyst directly depends on how the engine, the ignition system, and the unit responsible for dosing and supplying fuel operate.
Disadvantages of a zero resistance filter
As they say: “It’s not all Maslenitsa for the cat.” Unfortunately, the zero-resistance filter also has a number of disadvantages that can cover all the advantages of this product. We list the main ones:
- The zero resistance filter requires regular maintenance.
- The cost of a high-quality zero filter is several times higher than the price of a conventional filter.
- The driver practically does not feel an increased power of 5-6% when installing a zero-resistance filter, since physically a person cannot perceive a difference in power of less than 5 horsepower.
Conclusion
If you yourself see the point in installing a zero-resistance air filter in a regular transport vehicle, then go for it, but be prepared to service it. There is nothing complicated about it; The main thing to remember is to be very careful, the membrane requires careful handling and periodic maintenance. Like any racing car part repurposed for everyday driving, it places certain demands on the owner. If you are not ready to do this, it is better not to start. If difficulties don’t frighten you, and you love digging under the hood, then we can only wish you good luck.
Installing a zero-resistance filter is nothing new, and debates about its necessity in a car will continue for a long time. But how to use it correctly, or rather, soak it and wash it, because one of the features of these filters is that they can be easily washed, but it must be done more often than replacing a regular WF (5-10 thousand km).
So I decided to provide a small photo report of the work done. Nulevik after 6 thousand km of operation.
Types of “nuleviks”
Zero filters use cotton fabric as a filter element, which is softer in structure than cellulose and does not provide high resistance to air suction. The screen canvas is folded like an accordion, which increases the filtration area.
To increase the effect, manufacturers use special impregnation of the filter screen. A viscous medium is better at trapping the smallest dust particles. Today manufacturers offer two design options:
- dry;
- with impregnation (“wet”).
The location of the filter is not in the normal place.
Filter material in a dry design reduces motor power by 1-1.5%. The impregnated filter provides almost zero resistance and returns lost 5-7% of power to the engine. The cotton screen is impregnated with a special composition, which must be renewed every 2,000 - 3,000 km.
Periodic maintenance, or what and how to clean and impregnate
True, a zero-resistance filter installed as a tuning element requires periodic maintenance . It needs to be maintained, cleaned and even washed. Moreover, cleaning this unit requires the use of a special composition, without which the desired effect cannot be achieved. This composition is called “flushing” among car enthusiasts, and is quite expensive (about two thousand rubles per bottle, which is enough for one time). However, washing the zero-resistance filter is a mandatory procedure that must be repeated periodically (trying to wash the filter once every 5 - 10 thousand kilometers). So, when installing this part, you need to be prepared for such additional costs.
Installation methods
There are two options for installing the element:
- standard, using the factory box;
- separately.
A separate air filter is produced in the shape of a cone and is installed instead of the standard element. The part is secured with a clamp on the inlet pipe, and the unit is attached to the body through a metal bracket. Most manufacturers recommend purchasing filters that have a separate installation, promising a power increase of up to 7%.
Drivers note that practically, after installing the “nulevik” in a separate place, the car’s power does not increase. This is due to the fact that the filter takes air from the engine compartment, where it has a low density due to heating from the running engine. The hot air that enters the “nulevik” contains 39% less oxygen than the air that enters the filter installed in its original location.
“Nulevik” for installation in a regular place
Standard installation involves replacing the factory filter with cellulose screens with a new one, without changing the insertion location. The standard factory element has the shape of a box; air is taken from below the engine or near the wing, where the temperature is 3 times lower than above the internal combustion engine.
Replacing a standard part with an improved one allows you to increase engine power, but not by 5-7%, as manufacturers claim, but by 2-3% after checking the car on a dynamometer stand.
An important component that can extend the service life of the engine
This is a theory. Practice says that the engines of modern cars have such a component, a part, as an air filter. Through which the air passes to form a combustible mixture in the engine. The air passing through the filter is cleaned of dust and abrasive particles. However, like any medal, this one also has a downside. And it lies in the fact that an ordinary, standard paper filter becomes an obstacle to the air flow. This leads to a drop in engine power. Not so much that it is very noticeable, but to a certain extent such a decline is present.
Relevant, first of all, for sports and forced engines.
For standard engines, such a drop is not only not scary. It may even be imperceptible. However, if, say, a car enthusiast spent money on tuning the engine of his car, preferring a sporty style and driving style, then in this case, as they say, every “horse” counts. And then the resistance of the standard air filter becomes a serious obstacle.
Is it worth betting
Experienced drivers are clear in their conclusions - a zero-resistance filter will help increase power and reduce acceleration time only for a sports car with an engine power of more than 270 hp, since the real engine performance after installing the zero-resistance filter increases by no more than 2%.
For daily trips, the difference of a few “horses” does not matter; the cost of a dry filter is 10 times higher than the price of a factory filter, while fuel consumption is reduced to only a few tens of grams per hundred kilometers.
The impregnated filter must be systematically cleaned, lubricated and reinstalled. This takes a lot of time, the price of impregnation liquid is from 500 rubles per aerosol can.
Pros and cons: is there any sense in nulevik?
CVT pros and cons
In reality, the difference with and without a filter is noticed only on a dynamometer stand. The benefit of reducing the resistance of only one element of the intake system appears exclusively in the “full throttle” mode at high speeds; in the standard city driving cycle, the effect of the “zero filter” is exactly zero.
Even for forced engines, reducing intake resistance gives a penny of benefit. Let's take for example a graph taken on a dyno with a Nissan Skyline ECR33, whose RB25DET engine has already moved away from the standard configuration:
The result is not bad - 250 horsepower at the wheels. But, if we remove the air filter altogether - to ensure a reduction in intake resistance even greater than that of a high-quality "zero" - we will get the second graph:
The drop in power after the 5000 rpm peak has become smoother, but the difference in numbers is negligible: its increase without a filter is only 8 horsepower. With 250 hp, which is already there, it is impossible to notice anywhere except on the track, when hundredths of a second count.
And you have to pay for these pennies by complicating maintenance and deteriorating air purification.
In addition, the oil impregnation of “zero” vehicles itself can cause problems on engines equipped with mass fuel flow sensors. The air flow, passing through the filter, carries along microparticles of oil, which then settle on the walls of the inlet pipes and directly on the surface of the sensing element of the mass air flow sensor. Because of this layer, which acts as a heat insulator, the mass air flow sensor begins to “lie”, giving an incorrect signal to the injection computer. And here, based on the “outdated” composition of the air-fuel mixture, the conversation will not be about a microscopic increase in peak power, but about a noticeable drop.
In some cases, the installation of the Federal Tax Service itself can even reduce the maximum engine power. When installing a fashionable cotton “cone” or a foam “mushroom”, you have to dismantle the standard air filter box and air intake. If the layout of the engine compartment is unsuccessful, after this “anti-tuning” the engine does not receive air that is close to atmospheric temperature, but air that is already heated, passing through the radiator. An increase in air temperature for every 10 degrees Celsius gives a loss in density of 0.04 kg/m3 - and an average atmospheric two-liter engine, revved up to 5000 rpm, drives 35 - 40 cubic meters through itself per minute! As a result, an engine with a zero-resistance air filter receives less air mass than with a standard, supposedly “stifled” intake.
An inevitable harm from using zero air filters is accelerated wear of the cylinder-piston group. Even the air purification results of these filters declared by the world's leading manufacturers (for example, K&N) do not exceed 99% under ideal conditions and using expensive branded impregnation oil. The paper curtain air filter is capable of filtering out 99.5 to 99.9 percent of dust. It would seem that the difference is small - but after several tens of thousands of kilometers we will already be talking about the difference in whole grams of dust that gets into the engine cylinders. Moreover, as the paper filter gets dirty, it only increases the degree of filtration: dust, clogging the pores, reduces the flow area, and they become capable of trapping smaller particles, although at the cost of increasing resistance.
In “zero” filters, contamination on the surface of the pores reduces the likelihood of new particles adhering, and the cross section of the pores remains larger than the size of the filtered particles; as contamination increases, the degree of purification decreases with little change in resistance. Previously used contact-oil air filters suffered from the same thing, where oil soaked the fishing line stuffed inside (designs familiar, for example, from old Soviet trucks and motorcycles). “Nuleviks” have become a more compact and lighter version of these filters, which have long been replaced by paper filters.
And errors during filter maintenance only increase the wear rate. Some people manage not to saturate the filters, while others use cheap aerosols or oils that are completely unsuitable for impregnation. Try rubbing a drop of the brand's impregnation oil between your fingers: it's so sticky that it's hard to even wipe it off your fingers. Other oil will not provide any noticeable improvement in cleaning compared to a filter that is not impregnated at all.
The only advantage for engines that have not undergone serious tuning from installing “nuleviks” can be considered the absence of the need for regular replacement: you need to wash and re-impregnate the same filter on time.
Service
To maintain the increase in power, you should wash the filter from time to time. To be more precise, it is advisable to clean the filter components every 500-1000 kilometers.
Nothing complicated: clean, rinse, soak, or filter maintenance
How to maintain a zero-resistance filter so that the effect from using this part is maximum? In fact, everything looks like this. The fabric part of the removed filter must first be “dry” cleaned with a clothes brush, removing large foreign particles and contaminants. Then the filter should be soaked with the same notorious “rinsing”. Then, leaving some time for soaking, rinse in water, without being particularly active, however. You need to wash lightly, under a weak stream.
After this, the zero-resistance filter should be thoroughly dried (usually left overnight, but far from heating devices, the part needs to dry completely on its own). Then you should again saturate the fabric part of the filter with the remnants of the “rinsing” so that no light spots remain (that is, quite thick), and only then put it back in place.
The procedure for cleaning and rinsing the filter may differ slightly depending on the treatment product purchased, and the instructions on the package will be your most faithful assistant. The manufacturer always indicates how to properly rinse and saturate the filter with its product.
In fact, official bench measurements suggest that the zero-resistance filter increases engine power by several horsepower at once (about 3 - 7). However, you can’t just feel this offhand with an ordinary production engine. Therefore, installation and, most importantly, maintenance of this part, namely cleaning and washing, is most likely relevant for forced engines, when even the slightest possibilities for increasing power are valued...
Caring for dry zeros
First of all, they must be cleaned of foreign objects; dirt and dust should not linger on the filter for long, as this weakens the throughput of the product. A soft bristle brush or a regular toothbrush is best for cleaning. After this, you should use a special washing liquid, most often it comes in the form of a spray. Next, you need to wait 15 - 20 minutes, then run the soaked filter under a stream of clean water. It is not recommended to wash the filter with tap water. After the filter has been washed, it must be dried. Hair dryers and other household appliances should not be used. After the filter has dried, you can put it back in place and continue to use it.
Caring for wet zeros
The maintenance process for wet filters is practically no different from dry filters. There is only one difference. After all cleaning of the nulevik, it is additionally impregnated with a special liquid, which provides a barrier to foreign objects.
Chemicals for filter care
The air filter is responsible for the quality and quantity of air entering the engine and vehicle interior. Is it possible to wash its cartridge with ordinary detergents? This question sometimes arises among car enthusiasts. Here are recommendations on the range of chemicals used for cleaning air purifier elements:
- Regular laundry and dishwashing powders and gels are all suitable for removing dust and debris from porous surfaces. They will not cause any harm to the construction material.
- Domestos has an unpleasant odor; its purpose is to clean tiles, bathtubs and toilets. If you use it to wash the cabin filter, you will have to ventilate the treated cartridge for a long time.
- Ipone Air Filter Clean is a special liquid that degreases and cleans filter elements in vehicle engines and car interiors. A 5 liter canister is enough for 30 treatments.
- MOTUL A3 Air Filter Oil, IPONE SPRAY AIR FILTER OIL, Liqui Moly Motorrad Luftfilter Oil are all oils for impregnating the filter parts of the cartridge after washing it.
Reviews
The best indicator of the need to install such a device is reviews from real car enthusiasts. Here are some of them:
Anton, Belgorod.
“I’ve been driving with a zero car for a long time. I did the intake and exhaust at the same time, so the result was significant (like after a good engine chipping). If you install a zero filter on a regular car with normal settings, there will be no result.”
Egor, Kazan.
“I didn’t feel any effect from installing a zero filter. What can be changed by installing a piece of rag?!”
Mikhail, Smolensk.
“When you turn off the engine, there is a unique suction sound that adds to the “sportiness” of the car. I installed a “zero” on the Galant and am pleased. The car felt faster.”