Ignition and engine control system VAZ / Bogdan / 2110 / 2111 / 2112

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Lada 2112 2007, 89 l. With. - with your own hands

Cars for sale

Lada 2112, 2007

Lada 2112, 2008

Lada 2112, 2008

Lada 2112, 2007

Comments 48

I don’t know what they write about here regarding belt tensioning on 2112; on PRIOR everything is tightened bit by bit through the tension roller. The right branch of the belt must already be laid through the guide roller: - through two camshaft pulleys, a crankshaft toothed pulley, through the pump and have sufficient tension. In this case, the marks on the camshaft pulleys and the crankshaft toothed pulley must be fixed to the corresponding counter marks. In this position, holding the belt with your hand on the left side of the branch, on the side of the tension roller, so that it does not weaken and does not jump over the teeth, no matter where and in what place (and this is possible even for one tooth), we place or slip the tension roller under the belt , insert its bolt and tighten everything with such a turn of the roller by hand that the belt does not loosen and does not jump over the teeth.

Next, spin the engine several times, or maybe it’s better, by the wheel with 4-5 gear engaged, and make sure that all the marks on all the pulleys match perfectly. How to recognize the mark on the gear ring of the generator drive pulley on the crankshaft, I have already written below and given a drawing. With the wheel removed and the stand hanging up with the steering wheel turned, this crown and the DPKV are clearly visible, or almost well, through the mirror.

Then, after cranking the engine several times by hand, carefully, slowly - and what the hell is not joking, the marks didn’t match when parked and the valves were bent with the starter, yikes, then you begin to tighten the roller to working condition.

At the moment when, when cranking the engine, the right branch self-tensions when viewed from the side of the pulleys - and the left one weakens, this is where you need to tighten the roller - like how everyone around writes and rips off each other. On a Priora, the tension of the roller may be weak or weak, the belt will jump, or the roller may be pressed against the belt so that it and other damn spare parts will become sick.

Don't be afraid to start the engine to see how your video lives when the engine is running. Nothing will happen to either the belt or the roller when adjusting in a tightened state. The main thing is that the belt does not dangle too much, otherwise it will either fly off or fly like plywood over the toothed pulleys and damn it, bend the valves. If the tension roller is dead, overtightened, the belt may hum a little from the tightening, which in turn will affect the PUMP because it will not last long from a strongly overtightened belt (of course it will not immediately fall apart) - then we begin manipulations to tension the roller . The ROLLER on a Priora should be alive when the engine is running. It should vibrate inconspicuously on the tension spring and this is clearly noticeable, and when you press the gas sharply it jumps, pushing up well with the belt and this can be seen even by a blind mole.

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Video on repairing KZ VAZ

There were no prerequisites for replacement. The original coil worked fine, well, almost normal. I didn’t like that the car was adjusting under constant load. Therefore, I decided to conduct an experiment on replacing the coil with something larger and more interesting. I looked at Oleg reekardo’s blog about replacing the coil and decided to go the same route, but make it a little more complicated. Without thoroughly reading the entry (and it says to buy a coil, not an ignition module from a VAZ), I went and first bought an ignition module and a connector for it. The same module was in my Niva.

I started connecting it, but it didn’t work—the car wouldn’t start. I built a mini test bench (4 spark plugs, wires and battery). The stand showed that the module was working. (And it was written to take a coil, not a module) I went and replaced the module with a coil (I also got the difference in price in my pocket :)

Then it's easier. I found the necessary connection points and checked the operation. Then I soldered the wires to the original wiring. The original connector was wrapped with electrical tape. I mounted the module diagonally on the standard plate, just removed the wire fastening to the knock sensor and screwed the bolt into the vacant hole.

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Module design

Before you begin repairing the ignition module, it is worth understanding what it consists of. So, let's look at the design of this element:

  1. Two ignition coils that generate a high-voltage pulse.
  2. Dual channel switch.

If there are problems with the operation of the ignition module, there are reasons for this. It is worth warning that in the event of a malfunction, the “Check Engine” warning light will not light up: engine stops, loss of spark, interruptions in the operation of the power unit, etc.

For diagnostics and repairs, basic knowledge is required not only in conventional electrics, but also in the principles of auto electrics. Also, for a successful process you will need skills in working with a digital multimeter.

Repair process

Often, the high-voltage pulse disappears in cylinders 2 and 3 . So, to begin repairing the ignition module, of course, you will need to dismantle it. To do this, disconnect the high-voltage wires and unscrew the assembly itself from the fastenings. When the preparatory operations are completed, you can proceed directly to the repair process:

    We tear off the aluminum plate.

Use a screwdriver to open the aluminum plate

Scheme of soldering wires and arrangement of elements on the boards

Diagram of the assembled ignition module

Completely assembled ignition module

Video about repairing the ignition module on a VAZ-2112

The video material will tell you about repairing the ignition module, as well as how to remove it from the car.

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Signs

  1. If one of the module coils completely fails, then two cylinders do not work. This is clearly visible even to the naked eye - the engine is feverish at idle, starting is difficult, fuel consumption is sky-high, loss of dynamics.
  2. To eliminate all other components of the ignition system, make sure that the spark plugs are in working order. To do this, unscrew them and check the spark on each of the spark plugs by cranking the engine with the starter and placing the spark plug with the high-voltage wire on the head so that the body (threaded part) of the spark plug touches the engine mass. If there is no spark or it is weak, replace the spark plug with one that is known to work.
  3. If this does not lead to anything, check the high-voltage wires. Thus, we will exclude spark plugs, caps and high-voltage wires from the list of non-working elements. Next we will check the ignition module.

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How to check the ignition coil of a VAZ

If the ignition coil is faulty, the engine will not start. A characteristic sign of a faulty coil is its increased temperature when the ignition is turned off. This is easy to determine by touch.

Signs of a faulty ignition module may include the following:

  • hesitant engine starting or failure to start;
  • failures during sudden changes in speed;
  • high fuel consumption;
  • two cylinders do not work, the engine is feverish;
  • lack of dynamics;
  • a sharp drop in power;
  • drop in power and thrust after warming up.

These symptoms may not only be caused by the ignition module. To determine the malfunction, it is enough to spend a few minutes diagnosing spark plugs, high-voltage wires and caps. This will eliminate the remaining elements of the ignition system and make sure that it is the ignition module that is faulty.

Checking the ignition coil is performed in one of 2 ways. The simplest one is to remove the central wire from the breaker-distributor, bring it to the motor housing and turn it with the starter, and a running spark should appear. After this, we check the energy supply to a separate spark plug, for which we unscrew the working spark plug, bring its contact to ground and attempt to start the engine. In this case, the spark should come from the wire to ground. If it is absent, the reason will be a malfunction of a system element such as the ignition coil.

To check the module in the second way, we only need a multimeter, then follow the step-by-step instructions:

  1. We check the power supply and the presence of pulses supplied from the ECU. We check the power between the central terminal (15) of the wire block connected to the module and the engine ground. When the ignition is on, the voltage should not be less than 12 V. Otherwise, either the battery is dead or the ECU does not work.
  2. We check the pulses from the ECU on the wiring block. We install one tester probe on connector 15, the second on the far right, then on the far left. The assistant cranks the engine with the starter, and at this time we record short-term voltage surges with a tester. If there are no impulses from the ECU, it is he who is to blame.
  3. We check the resistance on the secondary windings of the coils. We put the tester in resistance measurement mode and measure it at the high-voltage terminals of the module cover. Between pins 1 and 4 and pins 2-3, the resistance should be 5.4 kOhm. Otherwise, the module must be replaced.
  4. We check the resistance of the primary windings between contacts 15 and the rightmost, then the leftmost terminals. Nominal - 0.5 Ohm. Deviation is not allowed.
  5. Check the module for a short circuit. In ohmmeter mode, install one multimeter probe on the central terminal, the second on the metal body. There shouldn't be any resistance. If the device detects at least some resistance (other than unity or infinity), the module must be replaced.

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Pinout and diagram of the VAZ ignition coil

Pinout of ignition coil modules for various car models of the VAZ family:

Ignition VAZ 2101

1 – generator; 2 – ignition switch; 3 – ignition distributor; 4 – breaker cam; 5 – spark plugs; 6 – ignition coil; 7 – battery.

Ignition VAZ 2106

1 – ignition switch; 2 – fuse and relay block; 3 – EPHH control unit; 4 – generator; 5 – solenoid valve; 6 – microswitch; 7 – spark plugs; 8 – ignition distributor; 9 – ignition coil; 10 – battery.

Ignition VAZ 2108, 2109

Ignition VAZ 2110

Ignition VAZ 2111

Ignition VAZ 2112

Ignition VAZ 2114

Diagram of a non-contact ignition system: 1 – non-contact sensor; 2 – ignition distributor sensor; 3 – spark plugs; 4 – switch; 5 – ignition coil; 6 – mounting block; 7 – ignition relay; 8 – ignition switch.

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