Removing and installing the main heater of a Gazelle car

The domestic automaker previously installed predominantly copper heater cores from the factory. The Gazelle car was no exception. But over time, the situation began to change. Whether this is good or bad is difficult to judge. All Gazelle owners have different opinions on this matter.

But it cannot be said that copper is always and in all situations the optimal solution for ensuring long-term and efficient operation of the heating system.

The experience of drivers and owners of Gazelles suggests that the factory heater radiator normally works for 3-5 years. Then gradually various problems begin to appear. As a result, the device begins to leak and its seal is broken. It is highly not recommended to use sealants for repairs. Sometimes the only way out of this situation is to replace the device.

Before replacing the stove radiator on a Gazelle, you should think about choosing a new part. And here a dispute arises between copper and aluminum models.

How to remove the radiator of the gazelle 3302 stove

Old hoses or a leaky heater radiator cause antifreeze leaks in the Gazelle's cabin.
And if this happens, you will have to buy a set of pipes and a stove radiator to correct the situation. For more efficient operation of the heater, they try to install a copper radiator, but if one is not available, then you have to buy an aluminum one. To change the stove on a Gazelle (GAZ 3302 or 2705) of the old model, up to the Gazelle Business generation, you do not have to remove the entire panel, because the radiator is located behind the central panel of the dashboard and it is enough to remove only it. The plastic protection is secured with pistons.

Before unscrewing and removing the heater radiator, naturally drain the coolant, or if you are not afraid to douse the interior, then placing a container under the pipes, unscrew the clamps and tighten the hoses like this. The radiator of the Gazelle stove is screwed on with three self-tapping screws. Before installing a new heater, thoroughly clean the installation site of debris. If you do it for yourself, then when changing the stove, also change the pipes so that you don’t have to redo the job soon.

After all the work done, fill in new or top up coolant, start the engine and bleed the Gazelle engine cooling system (unscrew the bleeder screw, which looks like a faucet).

The inlet and outlet rubber hoses are suitable for the heater radiator.

When the heater tap is open, fluid is drawn into the radiator from the cylinder head, and discharged into the engine cooling system pump.

Brand name – LRh – Luzar Radiator heater

Heating radiators (also known as heater radiators, also known as heater radiators) are heat exchangers that use the heat generated by the engine to heat the vehicle interior. They allow you to maintain a comfortable temperature and prevent the car windows from fogging up.

For reference: different names of this node have equal rights of use. For example, “heating radiator” and “stove” come from the function of this heat exchanger, “heater radiator” and “stove radiator” - from the installation .

LUZAR manufactures hundreds of heater radiators for a wide range of cars presented on the Russian market. They can be purchased in partner stores throughout Russia or online.

Many models of heater radiators are supplied to car factories in Russia and Ukraine - both for passenger cars and for trucks and buses.

The production range of manufactured stoves is constantly increasing; New types are being developed for the most popular cars in Russia.

Powerful R&D allows us to conduct research in the field of improving heat exchangers and create new designs that provide increased performance properties of heater radiators. Main areas of research:

  • use of different types of tubes
  • changing the location of the tubes
  • change in the “fillability” of the core
  • use of turbulators-swirlers
  • use of various aluminum alloys
  • testing of solders with different characteristics
  • improving the corrosion properties of metal
  • ... and many other R&D areas.

Removing the main heater radiator

2. Use the “8” wrench to unscrew the three fastening screws

3. Remove the hose protective shield.

4. Use a screwdriver to loosen the clamps on the radiator pipes

5. Remove the hoses from the heater radiator pipes.

If you have to remove the heater radiator, you can replace some of the pipes that have become rough or cracked.

6. Using a 10mm wrench, unscrew the two bolts securing the radiator trim

Removing the radiator trim

Use a 13mm wrench to unscrew the radiator mounting nut.

Removing the plastic plate

10. Remove the radiator from the heater.

Install the radiator in reverse order.

Before installing the radiator, it is advisable to vacuum the inside of the heater with a vacuum cleaner.

Please note that the radiator pipes coincide with the heater openings only at a certain position of the radiator.

When installing the radiator trim, first insert its upper edge into the groove, and then recess the lower part.

In winter, the car's heater plays a key role; it supplies the car interior with heat, thereby providing a comfortable air temperature for the driver and passengers. The stove in our country plays an integral role in the car. In winter, not only a pleasant temperature in the cabin depends on it, but also safety, since without it our windows fog up or become covered with frost. A stove breakdown in winter is certainly an unpleasant problem that needs to be solved in the near future. So, let's look at the design of the main heater of a gazelle car.

Main heater: 1 — bracket; 2, 4 — damper axis levers; 3 — bracket for fastening the drive rod shells; 5 — clamp; 6, 7, 17 — sheaths of cable rods; 8, 9 — damper drive racks; 10 — protective casing; 11 — OVU building; 12 — fan cover; 13 - seal; 14 — electric drive connector; 15 - screw; 16 — electric fan; 17 — two brackets for fastening the electric fan flange; 18 — thrust; 19 — heating radiator; 20 - gasket; 21 - cover; 22 - tap; 23 - hose

Most often, in the summer, we close the tap (pos. 22) so that warm air does not flow into the cabin by gravity. With the onset of cold weather, we forget to turn it on and our stove does not allow heat into the interior. In this case, just open it and enjoy the warmth.

One of the most common problems when the stove works but stops supplying warm air is a problem with the cable; the draft weakens or disappears altogether. It is necessary to tighten the cable (pos. 19) so that when fully opened, the cable fully opens the damper and, when fully closed, closes it. If this operation does not help, then we check the inlet and outlet pipes; if the inlet pipe is warmer than the outlet pipe, then we can conclude that your stove radiator is clogged, it needs to be removed and cleaned

Completion

It is not at all difficult to replace the Gazelle radiator yourself. You should not ignore the timely maintenance of this unit, since it is responsible for the heat in the cabin. At the first signs of a leak or in case of obvious signs of structural wear, it is recommended to replace the part. By following all the indicated steps, even a novice motorist can handle this work.

Replacing the Gazelle

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drips along the threads of the screwed fittings. Gorky: Full name Uncle Zhenya: Cars: Gas-24, Gas-3110, Shniva, Gazelle-12 seats, but in general it is possible to remove the radiator

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on Gazelle – Siberian Networks Forum Registration

GAZELLE Replacing the heater radiator (stove)

Replacing the stove radiator

Replacing the heater radiator on a new Gazelle business panel, Cummins

This video was processed in YouTube Video Editor ()

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How to remove the radiator?

First you need to turn off the engine and disconnect the ground from the battery. Then we can start working in the salon. In order to get to the heater radiator, you do not need to disassemble the dashboard. All we need to do is pull out the glove compartment. We pull out the lower glove compartment, behind it we see a casing, we pull it over ourselves. We turn off the tap (pos. 22), unscrew the clamps and remove the hoses (pos. 23) for supplying and discharging coolant (pre-tightened so that coolant does not flow). Then, using a 10mm wrench, unscrew the bolt (pos. 24) and pull out the cover (pos. 21). We see our radiator, it is secured with 2 bolts, we unscrew it and pull it to the surface. If you just turned off the car, and the radiator of the stove is cold, most likely it will have to be replaced.

Tuning efficiency

After the additional installation has been installed, you can also install an electric pump. It is mounted under the hood, behind the heater control valve and in front of the standard radiator.

You can turn it on directly from the instrument panel, you just need to display the corresponding button or toggle switch there. Both installed radiator elements are connected in series. When the additional pump is activated, the circulation increases and the hot coolant, passing through two radiators, perfectly heats the interior of the car. If it is very cold outside and the engine is rapidly losing heat, simply turn off the pump. After installing such a structure, as practice shows, the cabin is warm even at an outside temperature of minus thirty.

Below is a graphical representation of the size of the Gazelle radiator.

Remove the heater radiator gazelle 3302 video

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We pay for photo reports on car repairs. Earnings from 10,000 rubles/month.

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Old hoses or a leaky heater radiator cause antifreeze leaks in the Gazelle's cabin. And if this happens, you will have to buy a set of pipes and a stove radiator to correct the situation. For more efficient operation of the heater, they try to install a copper radiator, but if one is not available, then you have to buy an aluminum one.

To change the stove on a Gazelle (GAZ 3302 or 2705) of the old model, up to the Gazelle Business generation, you do not have to remove the entire panel, because the radiator is located behind the central panel of the dashboard and it is enough to remove only it. The plastic protection is secured with pistons.

Before unscrewing and removing the heater radiator, naturally drain the coolant, or if you are not afraid to douse the interior, then placing a container under the pipes, unscrew the clamps and tighten the hoses like this. The radiator of the Gazelle stove is screwed on with three self-tapping screws. Before installing a new heater, thoroughly clean the installation site of debris. If you do it for yourself, then when changing the stove, also change the pipes so that you don’t have to redo the job soon.

After all the work done, fill in new or top up coolant, start the engine and bleed the Gazelle engine cooling system (unscrew the bleeder screw, which looks like a faucet).

We will show you how to replace the heater radiator (heater) in a Gazelle car with your own hands. We have a car with an old-style panel (which came before the Business). The reason for the replacement is that the old radiator has become leaky and antifreeze has become visible in the cabin. Before starting work, do not forget to release the pressure; to do this, open the cap of the expansion tank with coolant. When removing the pipes from the stove, they broke, so we will have to replace them as well. The new stove radiator comes with a rather weak sealing tape, so we advise you to buy some special material Splen in advance to seal the radiator so that it does not loosen. A lot of different debris accumulates in the heater radiator seat; before installing a new part, be sure to clean everything thoroughly.

Video of replacing the heater radiator in a Gazelle:

Reserve video for replacing the Gazelle heater radiator:

Replacing the heater radiator in a Gazelle is not as difficult as it seems; in most cars this procedure is much more tedious; you can easily do everything yourself without spending a lot of time.

Video instruction

In this video you can see how the procedure for removing the heater radiator is performed. So be sure to check it out.

The cost of a stove radiator on average varies from 5,000 to 10,000 tenge.

Where can I buy

Online stores sell radiators for various models. For example, HERE , on the website autovintik.com you can order this item at a competitive price.

Help

If you are unable to cope with replacing the radiator yourself, you should seek help from professionals. Similar work is carried out in any service station, for example, HERE .

Replacing the Gazelle stove radiator

1200 rub. for the photo report

Old hoses or a leaky heater radiator cause antifreeze leaks in the Gazelle's cabin. And if this happens, you will have to buy a set of pipes and a stove radiator to correct the situation. For more efficient operation of the heater, they try to install a copper radiator, but if one is not available, then you have to buy an aluminum one.

To change the stove on a Gazelle (GAZ 3302 or 2705) of the old model, up to the Gazelle Business generation, you do not have to remove the entire panel, because the radiator is located behind the central panel of the dashboard and it is enough to remove only it. The plastic protection is secured with pistons.

Before unscrewing and removing the heater radiator, naturally drain the coolant, or if you are not afraid to douse the interior, then placing a container under the pipes, unscrew the clamps and tighten the hoses like this. The radiator of the Gazelle stove is screwed on with three self-tapping screws. Before installing a new heater, thoroughly clean the installation site of debris. If you do it for yourself, then when changing the stove, also change the pipes so that you don’t have to redo the job soon.

After all the work done, fill in new or top up coolant, start the engine and bleed the Gazelle engine cooling system (unscrew the bleeder screw, which looks like a faucet).

When and why to change

The following signs indicate problems with the heating system:

  • unstable operation and low power of the stove;
  • extraneous noise during operation;
  • fan failure;
  • antifreeze leak;
  • poor movement of adjustment knobs.

In some cases, you will need to remove the gazelle stove .

Most often, a breakdown of the radiator leads to a leak of coolant, which is fraught with danger for the power unit, since it will immediately begin to overheat (and it does not matter whether it is hot outside or severely cold).

In such a situation, it is urgent to purchase a set of pipes and a new radiator.

It is best to buy a product made of copper, as it is more wear-resistant and can ensure efficient operation of the stove. But if you couldn’t find it, you’ll have to install aluminum.

Replacing the radiator of the gazelle business stove

Gazelle until 2009. Removing the main heater radiator

Drain the coolant. We remove the shelf of the document section, disconnect the wiring harness connectors, and also remove the two fastening pistons on the right side of the heater trim (see “Replacing the heater valve,” p. 319).

Remove the glove box shelf (see “Removing and dismantling the instrument panel”, p. 312).

Using a Phillips screwdriver, unscrew the two self-tapping screws securing the air supply duct to the feet of the passengers in the front row of seats.

Loosen the tightening of the clamp with the “8” head.

. remove the heater radiator outlet hose from the tee pipe.

Having lowered the free end of the hose, we drain the remaining coolant from the heater radiator into a previously prepared container. Loosen the clamp.

. Remove the supply hose from the heater radiator tap pipe.

Below, for clarity, the operations are shown with the instrument panel removed.

Using a 8" socket with an extension, unscrew the three self-tapping screws securing the radiator trim.

Move the right side of the heater trim down (see “Replacing the heater valve,” page 319).

. remove the radiator from the heater casing.

Loosen the clamps.

. remove the inlet hose with tap and outlet hose from the radiator pipes.

Remove the radiator trim and seal.

Before installing the radiator, wash it and blow it with compressed air.

Install the heater radiator in reverse order. The cladding is installed in one position. Fill with coolant and remove air from the system. We check the tightness of the connections and tighten the clamps if necessary.

Replacement instructions with motor ZMZ-406

Replacing the Gazelle radiator yourself is quite simple. The following manipulations should be performed step by step:

  • Disconnect the connector of the electric motor of the fan (EV), disconnect a pair of wires from its sensor.
  • Loosen the clamp and remove the hose from the top and bottom of the pipe.
  • Remove the steam exhaust element and remove the radiator.
  • If necessary, you can replace the shock absorbing cushions.
  • Unscrew the EV fastening nuts (4 pieces).
  • Remove the electric fan and its activation sensor.
  • Remove the plug and rubber seal.
  • The drain tap and fixing bracket are removed from the old radiator.
  • All elements are attached to a new part, which is mounted in the reverse order.

gazelle business stove radiator replacement

How to change the radiator of a Gazelle Business

For high-quality repairs, you need correct diagnostics, and to carry it out you need to know how the mechanism works and the principles of its operation. First, let's carefully examine the principle of operation of the heating system in a Gazelle . As in most cars, heating occurs due to heated liquid. Heat is a side effect of the engine running. Heating occurs due to fuel combustion and rubbing surfaces. Heat is removed by the cooling system to the atmosphere. During the cold season, this heat is used to heat the interior. For this purpose, the car is equipped with a heating system, which is an integral part of the cooling system . And the higher the temperature of the coolant in the engine cooling system, the hotter radiator .

Modernization

The Gazelle car, popular in the domestic space, the installation of a heating radiator on which is not particularly difficult on your own, can be modernized in this particular part. The process of improving the node in question is described below.

Due to certain design flaws in the heating systems, the Gazelle car does not heat up very much; in winter it can be cold, especially when driving in open areas. This is due to the fact that cold air is constantly circulating in the central air ducts. Experienced drivers often seal them with tape or rags in cold weather. In fact, you can make sure that heat not only leaves, but also arrives.

To do this, you will need to install an additional radiator element at the inlet into a standard oven. The torpedo is removed, all hoses and cables are disconnected, the main radiator is dismantled and an additional analogue is installed on the air supply part. For example, you can use a radiator from a VAZ stove. The maximum that is required is to cut off the fittings.

Repair

After diagnostics have been carried out and the exact cause of the malfunction has been established, repairs can begin. Replacing the stove radiator has become easier than in previous versions. It can be done on your own in a small amount of time. To replace we need:

  1. Drain coolant from the engine cooling .
  2. Unscrew and remove the lower panel on the center console.
  3. Remove the lower glove compartment from the passenger side.
  4. Unscrew the clamps on the pipes and remove them (there will be residual coolant in them, you need to take measures to avoid fluid leaking into the car interior).
  5. Unscrew the plastic cover, which is secured with three 8mm bolts.
  6. Now you can remove the radiator itself from its place (you need to remove it carefully so as not to damage the seal).
  7. We put the seal on the new radiator and assemble everything in the reverse order.
  8. After assembly, fill in coolant, start it and carefully inspect all joints and connections for coolant leaks.
  9. If no leaks are found, replace the plastic lower part of the panel and the glove compartment.

This work does not take much time and does not require extensive experience in car repair. You can carry out repairs either yourself or with the assistance of specialists. By following the above recommendations, you can accurately diagnose the cause of the breakdown, after which replacing the heater radiator will not be difficult.

The best prices and conditions for the purchase of new cars

Catalogs

  • 01-Bearings 49
  • 10-Engine 158
  • 11-Engine power system 101
  • 12-Engine exhaust system 28
  • 13-Engine cooling system 165
  • 17-Transmission 192
  • 29-Pendant 159
  • 34-Steering control 76
  • 35-Brakes 137
  • 37-Electrical equipment 217
  • 50-Body (cabin), frame 82
  • Other 77
  • Filters, oils and coolants 86
  • Hydraulic system 33
  • Engine 107
  • Attachments 18
  • Steering equipment 2
  • Fuel system 26
  • Brake system 17
  • Transmission 33
  • Air filters 10
  • Hydraulic filter 17
  • Engine oil filters 6
  • Fuel filters 16
  • Chassis 54
  • Electrical equipment 33

Price list

FileSize
Price list of LLC TriumphDetal spare parts for GAZ, UAZ cars for 12/07/2019..xls238 KB
Price list of spare parts for XCMG, CDLG loaders, SHANTUI bulldozers on 12/07/2019.xls96.5 KB

GAZ occupies a special place in the automotive industry - it is the only plant in Russia that produces the widest range of trucks, special equipment, and automotive components.

Buses, trucks and special-purpose equipment produced at the Gorky Automobile Plant have become an indispensable attribute of enterprises engaged in passenger and cargo transportation, as well as agricultural enterprises.

Any equipment during its operation requires periodic maintenance.

Sooner or later the question arises: where to find the original spare part installed specifically on your car and choose the one you need from a huge number of offers on the market

engages in the supply of original spare parts for GAZ and UAZ vehicles. The company’s specialists have serious experience in the selection of parts, and knowledge of the weak points of cars (and they all exist) allows us to keep in stock a wide range of the necessary items.

Quality, efficiency and integrity are the three components on which our work is based.

We are pleased to inform you about another area of ​​activity - the sale of spare parts for XCMG, SDLG loaders, as well as spare parts for Shantui bulldozers with fast delivery throughout Russia.

Article: 3302-8101060, additional articles: 3302-8101060-01

Order code: 076717

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Heater radiator 3302-8101060

The heater radiator is designed to heat the cabin of cars.

Specifications:

  • Number of rows of tubes, pcs: 3
  • Heat output, kW (kcal/h): 7.56 (6500)
  • Capacity, l: 0.9
  • Overall dimensions, without pipe extension, mm: 249x67x184
  • Weight, kg: 1.0

: GAZ-3302 until 2003, pipe Ø 16 mm.

Information used: JSC "SHAAZ".

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    Where to make GAZ Gazelle NEXT in Kostroma

    By clicking on the “Details” button, you can see what other services any of the proposed car services provides. Please note that we have indicated the average price for replacing the radiator of the GAZ Gazelle NEXT stove. To determine the total amount, call the auto repair center that suits you, or request a call back. You can find out prices in several places at once. To do this, you need to send a request through our website, indicating what repair work needs to be done. The answers will be sent to your email.

    GAZ car services on the map

    Any information on the website vse-avtoservisy.ru is for informational purposes only, and under no circumstances constitutes a public offer. All registered participants are independent legal entities or individuals, for whose activities the administration of the vse-avtoservisy.ru website is not responsible.

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    • Gangway
    • Taldom
    • Troitsk
    • Fryazino
    • Khimki
    • Khotkovo
    • Chernogolovka
    • Chekhov
    • Shatura
    • Shchelkovo
    • Shcherbinka
    • Elektrogorsk
    • Elektrostal
    • Elektrougli
    • Anniversary
    • Yakhroma
    • Saint Petersburg
    • Abakan
    • Astrakhan Barnaul close
  • Barnaul
  • Biysk
      close
  • Belgorod
  • Stary Oskol
  • Blagoveshchensk
  • Velikiy Novgorod
  • Vladivostok Vladimir
      close
  • Vladimir
  • Moore
      close
  • Vologda
  • Cherepovets
  • Voronezh Ekaterinburg
      close
  • Ekaterinburg
  • Nizhny Tagil
  • Pervouralsk
  • Ivanovo Izhevsk
      close
  • Izhevsk
  • Sarapul
      close
  • Kazan
  • Almetyevsk
  • Naberezhnye Chelny
  • Nizhnekamsk
  • Kaliningrad Kaluga
      close
  • Kaluga
  • Obninsk
  • Kemerovo
  • Kirov
  • Kostroma Krasnodar
      close
  • Krasnodar
  • Anapa
  • Armavir
  • Novorossiysk
  • Sochi
      close
  • Krasnoyarsk
  • Achinsk
  • Minusinsk
  • Mound
  • Kursk
  • Lipetsk
  • Murmansk Nizhny Novgorod
      close
  • Nizhny Novgorod
  • Dzerzhinsk
  • Novosibirsk
  • Omsk
  • Eagle
  • Orenburg
  • Penza
  • Permian
  • Petrozavodsk
  • Pskov Rostov-on-Don
      close
  • Rostov-on-Don
  • Volgodonsk
  • Taganrog
  • Ryazan Samara
      close
  • Samara
  • Tolyatti
  • Saransk Saratov
      close
  • Saratov
  • Engels
      close
  • Stavropol
  • Mineral water
  • Pyatigorsk
    • close
    • Surgut
    • Nizhnevartovsk
  • Syktyvkar
  • Tambov
  • Tver
  • Tomsk Tula
      close
  • Tula
  • Novomoskovsk
  • Tyumen
  • Ulyanovsk Ufa
      close
  • Ufa
  • Sterlitamak
  • Khabarovsk Cheboksary
      close
  • Cheboksary
  • Novocheboksarsk
      close
  • Yaroslavl
  • Tutaev
  • Arkhangelsk
  • Bryansk
  • New Urengoy
  • Smolensk
      Post-warranty service
  • Scheduled maintenance
  • Error scanning
  • Troubleshooting
  • Comprehensive car diagnostics
  • Computer engine diagnostics
  • Engine diagnostics
  • Exhaust system diagnostics
  • Diagnosis of brake pad wear
  • Suspension diagnostics
  • Transmission diagnostics
  • Chassis diagnostics
  • Automatic transmission replacement
  • Changing automatic transmission oil
  • Changing the engine oil
  • Changing the oil and filter
  • Replacing the air filter
  • Express oil and filter change
  • Coolant replacement
  • Express fluid change
  • Replacing the engine air filter
  • Replacing the pump
  • Replacing the front engine oil seal
  • Replacing the rear crankshaft oil seal
  • Replacing the valve cover gasket
  • Replacing pads
  • Replacing the alternator belt
  • Replacing the timing belt
  • Replacing spark plugs
  • Replacing glow plugs
  • Replacing the thermostat
  • Replacing the fuel filter
  • Replacing the fuel filter (outboard)
  • Replacing the fuel filter (in the tank)
  • Replacing brake fluid with bleeding
  • Replacing brake discs
  • Headlight adjustment
  • Removing/installing crankcase protection
  • Accredited maintenance operator
  • Cleaning the throttle valve
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