Speedometer drive: types and differences
A speedometer is an important element in cars, as well as several other vehicles, as it is necessary to monitor speed in order not to violate traffic rules.
But this is not the last function of this device. All possible speedometers have a high-speed magnetic unit; due to the rotation of the magnets, a flow is formed, it moves through the coil, thereby facilitating the induction of eddy currents. They thereby begin to create more magnetic fields. They interact with each other, the needle of the device moves along the frequency scale, with the help of this the magnet rotates.
All speedometers are divided into three categories.
- Mechanical speedometers.
- Electromechanical speedometers.
- Electronic speedometers.
Mechanical speedometers. In this type of speedometer, the process of speed measurement and indication occurs thanks to a mechanical device. A gear is used as sensors, which is connected to the secondary shaft of the gearbox; this is the speed unit with an arrow indicator and the drum counter. Previously, speedometers were used in the form of a drum and tape. But they stopped using them quite a long time ago.
Electromechanical speedometers. In these devices, speed is measured using various electronic or electromechanical sensors that are connected to the gearbox. The speed is indicated by a milliammeter or the speed unit of a mechanical speedometer, and the distance is indicated by a counting drum, which drives a stepper motor.
Source
How to remove the speedometer drive of a VAZ 2110
The speed sensor (DS) is designed to obtain information about the number of revolutions transmitted from the gearbox to the drive wheels of the vehicle, followed by its conversion into an electronic signal and transmission to the electronic control unit (ECU).
Only fuel-injected cars are equipped with DS. The predecessor of the speed sensor was a mechanical speedometer drive, which was equipped with all carburetor engines. VAZ 2110 cars, depending on the year of manufacture, are equipped with different types of speed sensors. Older models are equipped with a mechanically driven sensor (rod and gear), new ones (after 2006) have a fully electronic design.
Electronic speed sensor
How to check the DS for performance?
If the DS does not work or works but incorrectly, then you need to check the device. There are several options for diagnosing a device, we recommend that you familiarize yourself with each of them.
The first method, to implement it you will need a tester - a voltmeter:
- The DS is dismantled from its seat in the car.
- Then you'll need the tester itself. One of its contacts must be connected to the device connector, in particular, to the contact through which signals are output to the control unit. The other contact of the tester must be grounded; to do this, connect it to the car body or the cylinder head of the engine.
- Now twist the controller - you need to make sure there are presence or absence of pulses in the operating cycle and change the output voltage parameter. To determine, you need to install a piece of tube on the DS axis, and rotate it at a speed of about 3-5 km/h. The higher the rotation speed of the device, the higher the frequency and voltage value should be on the tester display (video filmed by the Autoelectrics HF channel).
Speed sensor malfunctions
Signs of a sensor malfunction may include:
- unstable operation and incorrect speedometer and odometer readings;
- cessation of stable engine operation at idle;
- errors generated by the computer (P0500 – no sensor signal, P0503 – intermittent sensor signal).
The problems listed above may result from:
- poor contact in the sensor connector due to contamination;
- violation of the integrity of the wiring from the sensor to the ECU;
- mechanical failure of the DS drive (in older VAZ 2110 models).
Do I need to change
Not only the speedometer and odometer readings, but also the quality of the fuel mixture supplied to the cylinders, the idle speed of the vehicle, engine stability and fuel consumption depend on the information received by the ECU from the sensor.
A failed DS will “confuse” the electronic unit, which simply will not understand whether the car is moving or standing still. As a result, the speed will begin to fluctuate, the engine will stall at idle, and fuel consumption will increase.
Checking a mechanically driven speed sensor is not difficult. On the removed sensor, we find the pin and turn it with pliers, having attached the connector to it in advance. If the speed sensor is working, the arrow on the instrument cluster will jump, if there is no reaction, then there is a problem with the drive or electrical wiring.
Checking the wiring to the instrument cluster is also not difficult, take a paperclip (you can use any other metal object) and insert it into the middle pin on the connector, then touch it to the engine housing, the arrow on the combination should twitch, otherwise you need to look for the cause in a wiring fault or sensor connector (oxidation, breakage, etc.).
Signs and causes of DS problems
VAZ “tens” are equipped with pointer indicating devices, i.e. the speed is judged by the angle of its deflection. If, while driving, the speedometer needle jumps and jumps, lies at “zero” or shows values that do not correspond to the true ones, and the odometer does not record the distance traveled, then this indicates a breakdown of the DS.
This situation occurs due to contamination of the sensor contact block, since the primary device is located on the gearbox housing under the hood and is not protected from dirt. The pad may be exposed to oil vapors penetrating through damaged seals. This leads to loss of contact and, as a result, incorrect speedometer readings. Such a breakdown can occur both with sensors with a square connector and with a round one. The difference between them is that the former are used in Bosh systems, and the latter in January 4 and GM.
When the speed sensor fails, unstable engine idling is often observed, and fuel consumption also increases. In this case, the DS is replaced. When choosing a working sensor, it is advisable to choose a model that is identical to the old one. Preference is given to products whose pinouts are indicated in the form of “-”, “A” and “+” rather than a digital designation. This will help when repairing the device and measuring the output signal.
The DS drive rod must be metal, not plastic. Otherwise, the service life will be no more than six months. When purchasing a working device, check that it is complete, that there are no backlashes, and that there is a washer on the rod. Replacing the DS is carried out independently and does not cause any difficulties.
Replacement price
If the breakdown is not due to dirty contacts or broken wiring, it is better to replace the sensor. Moreover, it costs 170-400 rubles, depending on the type and manufacturer. The cost of replacing it at a service station is 100-150 rubles.
Sensor part numbers:
- with mechanical drive - 2110-3843010F;
- electronic (new) - 2170-3843010.
When choosing a DS, pay attention to where it was manufactured. If a mechanically driven sensor requires replacement, under no circumstances buy Asian analogues - the drive gear is made of very low quality plastic. It happens that it breaks on the third day of use. In this case, you will have to disassemble the entire box to remove its fragments.
It is better to purchase a sensor with an all-metal drive.
Replacement
The process of replacing a diesel engine is very simple, and even the most uninitiated car owner can cope with it.
- key to 21;
- key to 10;
- crosshead screwdriver.
Execution procedure for VAZ 2110 with drive sensors.
1.Raise the hood, disconnect the “-” terminal on the battery.
2. Determine the location of the sensor. For both old and new models, it is located on the back of the engine at the top of the gearbox.
3.If necessary, use a screwdriver to loosen the corrugation clamp, remove it, and move it aside.
4.Squeezing the antennae on the sensor connector, disconnect
5.Use your hands or using a 21 wrench to unscrew the sensor.
6.Using a 10mm wrench, unscrew the nut securing the DS drive and carefully remove it.
7.If the drive is in order, you can leave the old one, but if it has traces of mechanical stress, we replace it.
8. Having installed the drive, install a new sensor by screwing it clockwise.
9.Connect the connector, connect the corrugation, and the negative terminal.
Speed sensor VAZ 2110 16 valves signs of malfunction
Damage may occur:
- the presence of interruptions in operation, false data in the readings of devices for determining speed and measuring the number of wheel revolutions;
- lack of stable engine operation at idle;
- a lit Check Engine light on the dashboard;
- stopping the computer from issuing errors about the absence or interruption of sensor signals (P0500 and P0503).
These problems arise for various reasons: the sensor connectors are dirty, the contact or integrity of the wire connecting the computer to the sensor is broken.
Is replacement always necessary?
If the sensor malfunctions, the electronic unit will not be able to determine whether the car is moving or stationary. In this case, floating speeds are observed, the engine begins to stall, and fuel consumption will become much higher.
Carrying out a vehicle inspection is available to every car enthusiast. To find a fault, you need to know where exactly it is located in the VAZ-2110. The sensor is located in the engine compartment under the hood, in the engine compartment. Nearby is the exhaust manifold (and on the VAZ-2112 there are 16 valves, it is located in the upper part of the gearbox, fully visible and accessible from the engine compartment).
The wires rub against the commutator and this can cause damage. Sometimes it is sufficient to isolate them and position them so that there is no contact with the collector.
Don’t forget about a broken cable, which can cause a breakdown. If this problem is absent, then you need to look for it in the sensor itself or in its drive.
To successfully replace the VAZ-2110 speed sensor, the speedometer's functionality is first restored.
What else is the reason for the speedometer not working?
However, often the reason for the speedometer malfunction lies elsewhere:
- Oil and dust get into the speed sensor, which is located in the engine compartment under the hood of the car.
The malfunction is eliminated after removing dirt and oil by washing the sensor. If the DS fails and needs to be replaced, any car owner can perform this simple operation independently.
The replacement sequence is as follows:
- place the machine on a flat horizontal surface;
- open the hood and find the speed sensor on the gearbox;
- by pressing the latch bracket, the plug is disconnected from the DS:
- to remove the sensor, use a 22 mm wrench, turning it counterclockwise;
- The new part is installed by screwing it in by hand. The use of a wrench is not recommended, as you may miscalculate the rotation and break the thread;
- install the connector, as evidenced by the click of the fixed part.
The driver should buy a new DS with similar markings. Otherwise, the speedometer needle will display incorrect readings.
- For some unknown reason, the VAZ 2110 speedometer stopped working. First of all, you need to check the most accessible elements associated with the speedometer. Since the car compartments are not ideally clean, dirt and moisture can damage any part, including wires and contacts.
Under the influence of moisture and dirt, wires and contacts can oxidize. Eliminating this cause is simple: the contacts must be removed, cleaned of oxidized deposits, wiped dry and reinstalled.
It is also necessary to check the integrity of the wires. Externally good wires may have broken sections of cores inside. Checking the serviceability of the wires involves ringing their surface with a tester.
During operation, the splines and elements that rotate the speedometer cable may be damaged. Such a defect may impair the operation of the instrument panel. You can verify its serviceability by testing it.
- The third, very important defect is the malfunction of the speed sensor. This device is located on the gearbox, adjacent to the exhaust manifold. This factor leads to heating and chafing of the DC wires.
The reasons for the sensor being out of working condition, the fault can be determined at the service center. The technician will perform this procedure in the presence of the car owner.
To troubleshoot the problem yourself, you should do the following:
- The speed sensor must be removed by unscrewing it from the gearbox;
- connect the DC wire to a screwdriver or drill, set the rotation counterclockwise;
- turn on the ignition.
The movement of the arrow indicates that the sensor is working properly. The weak link is most likely located in the vehicle's transmission. It is difficult for a driver without experience to cope with this task. In this case, the problem must be solved by car service specialists.
If the speedometer needle on a VAZ 2110 does not work, the speed sensor must be replaced.
The speedometer on a VAZ 2110 with an injector is an important element of any car, not excluding the “top ten”. VAZ 2110 drivers even with little experience can check and find the source of the malfunction of this device. However, if you cannot determine the source of the speedometer problems, you need to draw the attention of technical service specialists to this problem.
How much does a replacement cost?
If the wiring and contacts are in order, the sensor must be replaced. Its cost varies from 170 to 400 rubles. They will also charge a little for a replacement, from 100 to 150.
To purchase, you need to know the sensor numbers in the catalog. Part number 2110-3843010F corresponds to a mechanically driven sensor, and number 2170-3843010 corresponds to an electronic one. It is advisable to choose sensors with the designations “–”, “A”, “+”, and not 1, 2, 3, this will help you make the pinout faster. It is necessary to pay attention to the manufacturer so as not to purchase a low-quality product. The drive must be completely metal.
Step-by-step replacement of the VAZ-2110 speed sensor with 8 and 16 valves
In order to change the speed sensor yourself, it is enough to have two or three keys (10, 21, 22) and a Phillips screwdriver on hand.
- The current in the car is turned off; to do this, remove the connector from the battery.
- The wire connector is disconnected from the sensor; it is recommended to remember the pinout.
- The sensor can be unscrewed manually, or using keys 21 or 22 (depending on the design).
- The condition of the drive is studied. After the sensor is removed, using a 10mm wrench, unscrew and remove the nut that secures the sensor drive.
- A drive with mechanical damage must be replaced; if there is none, you can leave it the same.
- Installation of a new device should be done in reverse order.
- The new drive has a rubber attachment that needs to be lubricated with transmission oil.
- After installation, it is recommended to check the polarity of the wires using a multimeter. If the contacts are suddenly mixed up, they are swapped.
- It remains to be checked. This is done either with the car running or with the wheels suspended.
Speedometer Troubleshooting Options
Before troubleshooting, you need to find out exactly the reason why the speedometer on the VAZ 2112 does not work. There is a reliable and simple method for this. The check begins with the speed sensor and, in search of a breakdown, moves towards the speedometer.
- The first wire is connected to the negative terminal of the battery.
- The second simulates impulses, trying to touch contact “A” with a certain frequency.
- If the speedometer reacts - the arrow turns at a small angle - then this part of the electrical circuit is working.
- By touching the contacts all the way from the block to the device, you can determine where the break is located.
If the arrow does not react, then the cause of the malfunction is in the speedometer and it must be replaced.
Replacing the speedometer
For the VAZ 2110, spare parts suitable for repairing the speedometer are not produced. If something goes wrong and it’s the one that breaks, the device can be repaired by replacing the “Schetmash” instrument panel. Or by purchasing products from another manufacturer, for example, a VDO instrument cluster. But, according to statistical data, the indicating elements are quite reliable and break very rarely. Sensors fail much more often, and the most common failures are oxidized contacts and faulty wires.
A situation is possible when diagnostics indicate that the most likely cause of a breakdown is the instrument cluster. But the electronics turn out to be fine. Then the problem is in the checkpoint. The drive gear may be damaged. But such repairs are difficult to do with your own hands and you will have to turn to specialists.
If we talk about mechanical speedometers, they most often do not work due to a broken cable, or due to wear and tear of other elements of the system. Repairs are carried out by dismantling broken parts and replacing them with new, serviceable ones. In order not to have to frequently repair the mechanics, you just need to take good care of it - lubricate it on time and check the parts for serviceability.
Replacing the speed sensor
Changing the speed sensor on a VAZ 2112 is not so difficult.
- First, the car must be de-energized by disconnecting the negative terminal from the battery.
- Then disconnect the connecting connector. To do this, press on the metal bracket and pull the connector up. There is no need to put in excessive effort.
- To unscrew the sensor from the gearbox, you may need a 22mm wrench. But it often happens that the device is not installed too tightly and can be unscrewed by hand.
- Now you can install a working device.
- When installing a new sensor, you should ensure that the wires are connected correctly.
- The final stage of the replacement will be to check the functionality of the system.
Other options
The operation of the speedometer can be impaired not only due to contamination or broken wires, but also due to a blown fuse. It is enough to replace F19 in the fuse block, and the device will work again.
Troubleshooting problems caused by faulty electrical (wires and contacts) is not difficult. The wiring must be connected (twisted, soldered) and insulated, and the contacts must be cleaned with a knife, iron brush, or sandpaper.
If a serviceable DS is installed, but the arrow still shows a clearly incorrect speed, which contradicts the driving mode, then the problem lies in the gearing of the sensor drive. If the diagnostics confirm the correctness of the fears, then the gear and gear should be replaced.
Replacing the electronic sensor
The onboard circuit is de-energized, the clamp is loosened and the corrugation is removed. Then the wires from the speed sensor are disconnected and the latch is removed. Next, using a 10mm wrench, unscrew the nut that secures the sensor.
The old sensor is replaced with a new one, the nut is tightened, the corrugation is connected, and the ground terminal is connected.
After this, the engine should begin to operate in its usual mode, which means that the replacement of the VAZ 2110 speed sensor was successful and normal operation of the devices has been resumed.
Preparatory activities
Proper replacement of the speed sensor on a VAZ 2110 implies the mandatory purchase of a new device that meets all the requirements of your car.
Connector
Basically, when purchasing a device, follow two basic rules.
- Choose a sensor whose connectors inside the block are marked -, A and +. Usually the designations 1, 2 and 3 are used there. There is no fundamental difference between them, it will simply be much easier to carry out the pinout with such markings. It is the incorrect connection that often becomes the reason that you have to seek help from a service station. And these are completely different financial costs.
- The rod on the element must be made of metal. If the stem is plastic, it will last you about 6 months. It is not in your best interest to replace regularly. But don’t forget to check the metal rod for play, correct rotation, and the presence of a washer in the package.
https://youtube.com/watch?v=3fqJmtiN_eQ
9.1.6 Removing and installing the speedometer drive
1. Support the rear wheels with wheel chocks, then jack up the front of the car and place it on stands. The speedometer drive is located at the rear of the transmission, near the differential entry point of the right drive shaft. Depending on the model configuration, the drive may have a mechanical (cable) design or be an electronic sensor. 2. On models with a cable-driven speedometer, remove the fastening pin and disconnect the cable from the drive gear. On other models, disconnect the associated electrical wiring.
Why does the speedometer break?
It is worth noting that in some cases it is not difficult to repair the speedometer yourself.
In others, you will need the help of specialists. Thus, oxidation of contacts is considered a fairly easy to fix fault. It is characterized by the “jumping” of the arrow, despite the fact that the speed of movement remains stable. The problem is resolved by cleaning the contacts.
The wires are frayed. This reason can be suspected by the chaotic movement of the needle when starting the engine. Meanwhile, experts note that sometimes the problem does not manifest itself for a long time. It can be identified using a tester.
Sensor failure. A speed control device whose performance is questioned is replaced with a known good one. If the speedometer begins to function normally after this procedure, then there is no point in further looking for damage. Often sensors become unusable after their housing is destroyed and water or dirt gets inside.
Connectors. They are located in the VAZ-2110 in a place where they are constantly exposed to dirt. As a result, the contact is broken and the speedometer needle moves chaotically. The connectors must be completely cleaned and the connection must be checked for reliability.
Often the speedometer also begins to malfunction due to shaft wear. In this situation, it will be possible to get rid of the problem only after completely replacing the above-mentioned part.
Causes of breakdowns
The causes of breakdowns are usually associated with mechanical damage to one of the drive parts, but some malfunctions can occur due to contamination or lack of lubrication. The main manifestations and signs of a malfunction will help you diagnose the specific cause of the breakdown.
- If the arrow lies at zero and does not respond to acceleration, then, most likely, a broken drive cable is to blame for the breakdown. In this case, it will have to be replaced. However, such a malfunction can also be caused by other reasons, for example, a loosening of the nut securing the flexible shaft to the speedometer. In this case, a simple tightening of the nut will “cure” the speedometer needle from its vagaries.
- The speedometer making a knock may be due to dirt getting into the socket for attaching the flexible cable to the transmission secondary shaft, or to loosening of the fastening. In such a situation, it is necessary to inspect the seat of the drive gear to the drive shaft and eliminate the cause of the breakdown.
- The operation of the speedometer needle with an uncharacteristic sound is most often associated with a lack of lubrication of the flexible cable and, accordingly, its additional friction. Such a malfunction can be “treated” simply - the cable is coated with lubricant, after which the malfunction is eliminated.
- Cases when the speedometer needle goes off scale and lies motionless in this position are associated with a rupture of the opposing spring in the drive shaft. In this case, the drive changes completely.
- The high error in speedometer readings is associated with incorrect attachment of the flexible cable to the secondary shaft of the gearbox, which is why the speedometer receives incorrect impulses and, accordingly, rotation data. This problem can be corrected by adjusting the cable fastening.
Problems with the speedometer are not always associated with drive failure. For example, a malfunction of the electric motor of an electromechanical speedometer will also lead to malfunction of the device. To check the operation of the drive, you need to start the car, first hanging one wheel and supporting it so that when you engage the gear, the car does not move spontaneously. If in this case the drive rotates, then the problem is associated either with a malfunction of the speedometer itself or with a break in the drive cable. Otherwise, the drive is to blame and will have to be replaced.
Speedometer on VAZ-2110
As you know, the manufacturer installs an electronic speedometer on this model. If it has become unusable, then this problem is quite serious, since the above-mentioned device itself is not for sale. For this reason, you will have to buy a whole shield. However, in fact, in nine out of ten cases the problem is in a completely different place.
On a VAZ-2110 with an 8-valve engine, the speedometer receives information from the speed sensor. It, in turn, is located in the gearbox. There, through two gears, it receives torque data from the gearbox shaft.
Everything works similarly for cars with 16-valve engines.
It is worth recalling that it will be more convenient to access it directly through the gearbox, since doing this from below is very inconvenient.
Another very common reason is problems with the electrical network. It all needs to be checked. In addition, attention is also paid to:
- reliable fastening of wiring in terminals;
- their general condition;
- fuses located within the mounting block.
Expert recommendations
Some expert recommendations regarding diagnostics and repair of speakers:
- Diagnosis of the cause of unit failure should begin with a visual inspection of the speed sensor, as well as the wiring connected to it. As practice shows, the reason often lies in a broken wiring, in particular, in the place next to the plug.
- If the controller is covered with dust or oil, you need to dismantle it and wipe it thoroughly. Then you can put the sensor in place and try to check the performance of the speaker. There is a possibility that after these steps the speaker will operate normally.
- Under no circumstances should you drive with a non-working speaker, so if problems are found in its operation and you cannot check it yourself, you need to seek help from a specialist.